Home Textiles Fabric & Fills 101
ALLIED presents a comprehensive guide to deepen your understanding of fills, fabrications, techniques, and treatments.
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Fabric 101
Cotton
Color Variation
Spinning Method
Fiber Preparation
Characteristics
Ring Spun
Ring Spinning
Short Staple
Soft, smooth, durable, suitable for bed linens, towels, and home textiles
Open End Spun
Open End Spinning
Short Staple
Soft, smooth, durable, suitable for bed linens, towels, and home textiles
Carded
Carding
Short Staple
Medium softness, medium smoothness, moderate quality for home textiles
Combed
Open End Spinning
Short Staple
Less soft, less smooth, more economical, used for basic home textiles
Mercerized
N/A
Short or Long Staple
Lustrous, strong, smooth, enhanced color retention, ideal for home textiles
Long Staple
N/A
Long Staple
Soft, strong, luxurious, suitable for high-end home textiles
Virgin
N/A
N/A
Unprocessed, natural cotton fibers for home textiles
Recycled
N/A
N/A
Made from reclaimed cotton fibers, environmentally friendly for home textiles
Turkish/Aegean
Ring spinning
Short or Long Staple
Unprocessed, natural cotton fibers for home textilesSoft, absorbent, ideal for towels, bathrobes, and home textiles
Egyptian
Ring spinning
Extra-Long Staple
Exceptional softness, strength, and durability, ideal for luxury home textiles
Supima
Ring spinning
Short or Long Staple
Unprocessed, natural cotton fibers for home textilesSoft, absorbent, ideal for towels, bathrobes, and home textiles
Egyptian
N/A
N/A
Exceptional softness, strength, and durability, ideal for luxury home textilesGrown without pesticides or synthetic fertilizers, environmentally friendly for home textiles
BCI
Ring spinning
Short or Long Staple
Grown under the standards of Better Cotton Initiative, focused on sustainability for home textiles
Polyester
Polyester Variation
Fiber Production Method
Fiber Length
Characteristics
Extruded
Extrusion Process
Continuous
Continuous filament, smooth, lustrous, used for durable applications such as upholstery and industrial textiles
Denier
Extrusion Process
Continuous
Denier is a unit of measurement for fiber fineness, lower denier indicates finer fibers, used for various textile applications depending on denier range
Staple (Spun)
Spinning Process
Short Staple
Short cut fibers spun into yarns, soft, lightweight, breathable, used for a wide range of textile applicationsZ
Recycled
Reprocessed Waste
Varies
Made from post-consumer or post-industrial waste, eco-friendly, used for sustainable textile applications
Virgin
Virgin Polymer
Continuous or Staple
Made from new, unused polymer, versatile for different textile applications, higher quality compared to recycled polyester
Synthetic Finish
Synthetic Finish Variation
Material Composition
Characteristics
Application
Nylon
Polyamide
ContinuousStrong, durable, abrasion-resistant, excellent tensile strength, moisture-resistant, low coefficient of friction, flexible
Apparel (outerwear, activewear), bags and luggage, footwear, upholstery, industrial applications
TPU
Thermoplastic
Polyurethane
Polyurethane
Soft, flexible, transparent, excellent abrasion resistance, high tensile strength, moisture-resistant, resistant to oils and chemicals
Footwear, sportswear, medical devices, electronics, automotive parts, inflatable products, waterproofing applications
Botanicals
Natural Fiber
Material Source
Characteristics
Application
Bamboo/Rayon
Bamboo Plant
Soft, smooth, breathable, moisture-wicking, biodegradable, sustainable, requires chemical processing to produce rayon
Apparel (clothing, underwear, socks), bed linens, towels, home textiles, non-woven fabrics
Tencel/Lyocell
Wood Pulp From
Eucalyptus Trees
Eucalyptus Trees
Soft, smooth, moisture-wicking, eco-friendly, biodegradable, sustainable, produced using a closed-loop process with minimal environmental impact
Apparel (clothing, activewear, lingerie), bed linens, towels, home textiles, non-woven fabrics, automotive interiors
Modal
Wood Pulp From Beech Trees
Soft, smooth, breathable, moisture-wicking, eco-friendly, biodegradable, sustainable, requires chemical processing to produce modal
Apparel (clothing, underwear, sleepwear), bed linens, towels, home textiles, non-woven fabrics
Hemp
Hemp Plant
Strong, durable, breathable, moisture-wicking, eco-friendly, biodegradable, sustainable, requires minimal chemical processing
Apparel (clothing, bags), home textiles, upholstery, industrial applications
Linen
Flax plant
Strong, durable, breathable, moisture-absorbing, biodegradable, sustainable, requires minimal chemical processing
Apparel (clothing, bed linens, towels), home textiles, upholstery, table linens
Construction 101
Fabric Construction Technique
Construction
Characteristics
Advantages
Disadvantages
Disadvantages
Woven
Interlocking yarns in a crisscross pattern, creating a durable and stable fabric
Strong, crisp, and breathable, wide range of designs and patterns
May wrinkle easily, may not stretch or drape as well as knit fabrics
Bed sheets, duvet covers, pillowcases, tablecloths
Knit
Interlooping yarns, creating a stretchy and flexible fabric
Soft, comfortable, and stretchy, excellent drape and fit
Less durable than woven fabrics, may be prone to pilling
Jersey sheets, jersey knit fabrics for fitted sheets, stretchy bed linens
Matelassé
Double cloth construction with a raised design or pattern created by additional yarns or padding
Textured and plush surface, adds depth and dimension to the fabric
May be heavier and bulkier, may require special care in laundering
Decorative bed linens, coverlets, pillow shams
Dobby
Additional dobby weave patterns added to the base construction for decorative or functional purposes
Versatile, adds design elements, can create textured patterns
May add complexity to the manufacturing process, may affect drape or stretch
Decorative bed linens, duvet covers, pillowcases
Jacquard
Elaborate and intricate designs woven into the fabric using a jacquard loom
Complex and detailed patterns, high-end and luxurious look
Higher cost, may require special care, slower production time
Luxury bed linens, decorative fabrics, high-end home textiles
Emboss/ Deboss
Patterns or designs created by pressing or embossing the fabric with heat or pressure
Textured and raised or depressed patterns, adds visual interest
Limited to specific designs or patterns, may affect fabric handfeel
Decorative bed linens, upholstery fabrics, home textiles
Common Thread
Refers to the number of threads per square inch in a fabric, higher thread counts generally indicate a denser and softer fabric
Soft, smooth, and luxurious feel, tightly woven for durability
Higher thread counts may be more expensive, may affect breathability
Luxury bed linens, high-end home textiles
Single Pick
Refers to the number of weft or filling yarns used in a single row of woven fabric
Lower cost, faster production time, lighter weight
Lower density compared to double pick, may affect fabric strength
Basic bed linens, budget-friendly fabrics
Double Pick
Refers to the number of weft or filling yarns used in multiple rows of woven fabric
Higher density, thicker and more substantial fabric
Higher cost, slower production time, heavier weight
Luxury bed linens, heavy-duty fabrics, high-end home textiles
Sateen Weave
Smooth and lustrous fabric with a soft and silky handfeel, created using a satin weave with more warp yarns on the surface
Luxurious and silky feel, subtle sheen, drapes well
May be less durable than other weaves, may be prone to snags or pilling
Luxury bed linens, high-end home textiles
Percale Weave
Crisp and lightweight fabric with a matte finish, created using a simple over-and-under weave
Crisp and breathable, durable and long-lasting
Less soft and smooth compared to sateen, may wrinkle easily
Basic bed linens, lightweight fabrics, warm weather bedding
Terry Construction Technique
Construction
Characteristics
Advantages
Disadvantages
Applications
Base
Simple, basic terry construction with loops on one side and a flat base on the other
Cost-effective, lightweight, dries quickly, suitable for basic applications
Less absorbent, lower pile height, less plush compared to other techniques
Basic towels, bathrobes, basic home textiles
Loop
Loops on both sides, creating a dense and plush texture
High absorbency, soft and plush feel, excellent water retention
Heavier weight, slower drying time, may require more care in laundering
High-quality bath towels, bath mats, spa robes
Dobby
Additional dobby weave patterns added to the base construction for decorative or functional purposes
Versatile, adds design elements, can create textured patterns
May add complexity to the manufacturing process, may affect absorbency
Decorative towels, bathrobes, beach towels, home textiles
Jacquard
Elaborate and intricate designs woven into the fabric using a jacquard loom
Complex and detailed patterns, high-end and luxurious look
Higher cost, may require special care, slower production time
Luxury bath towels, decorative towels, high-end home textiles
Single Ply
Single layer of yarns used in the construction, resulting in a thinner and lighter fabric
Lightweight, quick-drying, suitable for warm weather or travel use
Less plush and absorbent compared to other techniques
Beach towels, lightweight bath towels, travel towels
Double Ply
Two layers of yarns used in the construction, resulting in a thicker and more plush fabric
Thick and plush texture, high absorbency, luxurious feel
Heavier weight, longer drying time, may require more care in laundering
Luxury bath towels, spa robes, high-end home textiles
Zero Twist
Loops made from untwisted yarns, creating a lofty and soft texture
Super soft and plush feel, high absorbency, quick drying
Less durable, may require special care, less common in the market
Luxury bath towels, baby towels, premium home textiles
Low Twist
Loops made from lightly twisted yarns, creating a balance between softness and durability
Soft and absorbent, durable, retains shape well
May not be as plush as other techniques, moderate drying time
Bath towels, hand towels, home textiles
Sculpted
Loops in varying heights or cut pile yarns used to create raised patterns or designs
Adds texture and depth to the fabric, unique and decorative
More complex manufacturing process, may affect absorbency
Decorative towels, bathrobes, high-end home textiles
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